The Downflow Gas Contactor (DGC) reactor is a system developed by WRK Design and Services Ltd and supplied/promoted by Merrow Scientific Ltd. The DGC reactor is one of the most efficient mass transfer devices for contacting liquids and gases. It evolved from a novel concept of contacting a continuous liquid phase and a dispersed phase through a specially designed column inlet. High interfacial areas are produced by exploiting a controlled hydrodynamic flow regime and do not require mechanical aids such as stirrers or baffles.
Many industries require gas/liquid contacting in a wide range of processes and some typical examples where the DCG can be beneficial include:
Absorption, Stripping, Flotation, Ozone Treatment, Micro-bubble Generation, Oxidation, Catalytic Oxidation, Hydrogenation, Hetergeneous Reactions, Effluent Treatment, Carbonation, Fermentation, Oxygenation, Mineral Separation and more.
Properties and Benefits
- Stable bubble matrix formed
- Distinct gas-liquid interface
- Lower power consumption
- Smaller operating volume
- No foaming
- No free gas-liquid interface
- Inherently safe
- 100% gas utilisation
- Greater than 95% approach to equilibrium in very short contact times
- High and accurate control of interfacial areas
- Improved reation times and reaction specificity
- No internal moving parts
- Reduced capital and operating costs
- High gas hold-ups (50-60%)
- Tolerance to particles
- Easy scale-up without loss in efficiency
- Easy automation and control
- Batch, semi-continuous or continuous mode operation
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