Downflow Gas Contactor

DGC Static Reactor

The Downflow Gas Contactor (DGC) reactor is a system developed by WRK Design and Services Ltd and supplied/promoted by Merrow Scientific Ltd.  The DGC reactor is one of the most efficient mass transfer devices for contacting liquids and gases.  It evolved from a novel concept of contacting a continuous liquid phase and a dispersed phase through a specially designed column inlet.  High interfacial areas are produced by exploiting a controlled hydrodynamic flow regime and do not require mechanical aids such as stirrers or baffles. 

Many industries require gas/liquid contacting in a wide range of processes and some typical examples where the DCG can be beneficial include:

Absorption, Stripping, Flotation, Ozone Treatment, Micro-bubble Generation, Oxidation, Catalytic Oxidation, Hydrogenation, Hetergeneous Reactions, Effluent Treatment, Carbonation, Fermentation, Oxygenation, Mineral Separation and more.

Properties and Benefits

  • Stable bubble matrix formed
  • Distinct gas-liquid interface
  • Lower power consumption
  • Smaller operating volume
  • No foaming
  • No free gas-liquid interface
  • Inherently safe
  • 100% gas utilisation
  • Greater than 95% approach to equilibrium in very short contact times
  • High and accurate control of interfacial areas
  • Improved reation times and reaction specificity
  • No internal moving parts
  • Reduced capital and operating costs
  • High gas hold-ups (50-60%)
  • Tolerance to particles
  • Easy scale-up without loss in efficiency
  • Easy automation and control
  • Batch, semi-continuous or continuous mode operation

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